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Disc hardware problem

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Old 06-04.-2005, 06:09 AM   #1
milwaukeehaze
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Default Disc hardware problem

I have Hayes HFX-9 discs and the front rotor is warped, so I ordered a new one and while trying to remove the warped disc rotor, I severly stripped the heads on 5 of the 6 torx bolts holding the rotor to the inter. disc mount. So, I drilled out the top of the bolt heads and knocked them off and now I have just the bolt bodies sticking out of each end of the holes. I have tried using a pliers to turn them, but with no luck. I am afraid to drill them all the way through to remove them because I don't want to damage the outer threads of the holes. Any idea on how to get these damn bolts out??

Thanks!!
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Old 06-04.-2005, 10:40 AM   #2
Muddy Beast
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Default Re: Disc hardware problem

well i asked my dad and he said there are things called "easy outs" that work SOMETIMES and that would be your best chance other then having to buy a new hub...sorry to say but it wasn't smart to drill the tops off...

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Old 06-04.-2005, 09:28 PM   #3
milwaukeehaze
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Default Re: Disc hardware problem

Thanks MB. Yeah, I realize now in hind sight that it was not smart to drill out the heads. I did consult my local hardware store and I did buy the "drill out" kit last night. I basically drill a pilot hole in the existing screws and then use a reverse extractor. I will see if that works. Thanks for your reply...it looks like it will be my best solution.
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Old 08-04.-2005, 02:08 AM   #4
alcazar
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Question Re: Disc hardware problem

Quote:
Originally Posted by milwaukeehaze
Thanks MB. Yeah, I realize now in hind sight that it was not smart to drill out the heads. I did consult my local hardware store and I did buy the "drill out" kit last night. I basically drill a pilot hole in the existing screws and then use a reverse extractor. I will see if that works. Thanks for your reply...it looks like it will be my best solution.

You HAVE tried a set of self locking pliers, something like Mole grips or Gorilla grips, haven't you?

Alcazar
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Old 08-04.-2005, 06:42 PM   #5
dabac
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Default Re: Disc hardware problem

Quote:
Originally Posted by milwaukeehaze
.. I severly stripped the heads on 5 of the 6 torx bolts .. I drilled out the top of the bolt heads and ..now I have just the bolt bodies sticking out of each end of the holes. .


Ask around for someone with arc welding gear. Place a nut on top of each stub. Have your welding buddy run a bead into each of the nut. Allow to cool and remove bolt body with socket wrench.
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Old 08-04.-2005, 07:24 PM   #6
alcazar
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Default Re: Disc hardware problem

Now that IS and excellent idea

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