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Swapping internals in S-A hub?

 
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Old 24-05.-2008, 02:59 PM   #16
James Thomson
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Default Re: Swapping internals in S-A hub?

"Frank Krygowski" <frkrygow@gmail.com> a écrit:

> I thought I read that the lowest gear of old S-A five speeds
> was extremely inefficient. IOW, that shifting to low didn't
> really reduce your workload significantly, but just gave you
> less speed.


That's an old myth. There's some relevant discussion in this thread:

http://groups.google.fr/group/rec.b...ba32282ea4ff3d/

James Thomson


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Old 25-05.-2008, 12:11 AM   #17
Tim McNamara
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Default Re: Swapping internals in S-A hub?

In article <d08bd$483785dd$30748@news.teranews.com>,
A Muzi <am@yellowjersey.org> wrote:

> From Somers above "Maybe on top more than three planets are needed "
>
> S5 and AW each have four planet gears (Brit: pinions), not three.


My Sachs Torpedo 3 speed hub has, as far as I have found out from
searching on the net, 3 planet gears and that hub has a reputation for
reliability that is better than the AW (no walking out of engagement in
high gear). It also rated a bit higher in efficiency in Frank Berto's
tests- perhaps due to having three rather than four planet gears?

> p.s. SW have three, but SW of course 'Seldom Work';AWs 'Always Work'!
>
> p.p.s Yes I know it's 'Type A, Wide Range' but the mnemonic is cute.


Well, perhaps "'Twill Always Work Right" would fit. :-)
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Old 25-05.-2008, 07:23 AM   #18
Frank Krygowski
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Default Re: Swapping internals in S-A hub?

On May 24, 1:59 am, "James Thomson" <yosnap...@hotmail.com> wrote:
> "Frank Krygowski" <frkry...@gmail.com> a écrit:
>
> > I thought I read that the lowest gear of old S-A five speeds
> > was extremely inefficient. IOW, that shifting to low didn't
> > really reduce your workload significantly, but just gave you
> > less speed.

>
> That's an old myth. There's some relevant discussion in this thread:
>
> http://groups.google.fr/group/rec.b..._thread/thread/...
>
> James Thomson


Hmm. Not much meaningful discussion, though, from what I can see.
Just two people disagreeing, with no relevant data.

It would be nice to see some test data on the S-A 5 speed.

- Frank Krygowski
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Old 25-05.-2008, 07:47 AM   #19
Tim McNamara
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Default Re: Swapping internals in S-A hub?

In article
<0ee921d9-7339-4279-b1af-dac25d4bc0d3@j22g2000hsf.googlegroups.com>,
Frank Krygowski <frkrygow@gmail.com> wrote:

> On May 24, 1:59 am, "James Thomson" <yosnap...@hotmail.com> wrote:
> > "Frank Krygowski" <frkry...@gmail.com> a écrit:
> >
> > > I thought I read that the lowest gear of old S-A five speeds was
> > > extremely inefficient. IOW, that shifting to low didn't really
> > > reduce your workload significantly, but just gave you less speed.

> >
> > That's an old myth. There's some relevant discussion in this
> > thread:
> >
> > http://groups.google.fr/group/rec.b...e_thread/thread
> > /...
> >
> > James Thomson

>
> Hmm. Not much meaningful discussion, though, from what I can see.
> Just two people disagreeing, with no relevant data.
>
> It would be nice to see some test data on the S-A 5 speed.


In case your news server missed it, someone posted information they got
from S-A about the efficiencies of the S-A 5 speed in the various gears.
There was a pretty big drop in efficiency in gears 1 and 5. It should
just a few posts back up the thread.
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Old 25-05.-2008, 09:19 AM   #20
Dan Burkhart
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Default Re: Swapping internals in S-A hub?

Quote:
Originally Posted by A Muzi
>> carlfo...@comcast.net wrote:
>>> Frank wrote about how dropping from second to first in a 5-speed
>>> Sturmey-Archer seemed to reveal a dramatic difference in efficiency.


> Frank Krygowski <frkrygow@gmail.com> wrote:
>> Well, what I really felt was "Wow. That downshift didn't seem to help
>> much at all. I'm working just as hard even though I'm climbing
>> slower."
>>
>> The situation: Bike was an ancient ladies frame Dunelt, owned by a
>> widow friend. It had been her husbands. (He'd had a much larger rear
>> cog brazed onto the original.)
>>
>> We were visiting on vacation, and I was attempting to give the bike a
>> little tuneup for her. Their town, in the Appalachian foothills,
>> featured lots of short steep climbs (hence the big rear cog). She'd
>> warned me that her husband had some trouble keeping the hub gear
>> properly adjusted, and it demonstrated some trouble with a false
>> neutral. I fussed with cable adjustment and improved things, but
>> never got it to shift perfectly.
>>
>> I've reassembled S-A three speeds, but never a five speed. I'm not
>> familiar enough with the guts to know if some bad component in there
>> could generate both shifting problems and extra inefficiency in low
>> gear.
>>
>> This was long ago (probably 15 years), so my memory isn't to be
>> trusted; but IIRC, I read about the inefficient low _after_ my
>> experience with that bike, so it was a case of the reading confirming
>> my impression, not vice-versa.


carlfogel@comcast.net wrote:
> I kept looking and found these extended comments, which support and
> explain your impression of 1st gear in a 5-speed Sturmey-Archer being
> less efficient than 2nd gear. The actual claim from S-A is a drop from
> 93% to 89%, but that might mean as much as 93.4% to 88.5%.
>
> Just to confuse things, there were two versions of the 5-speed S-A
> hub.
>
> ***
>
> David Henshaw, Oct 98:
>
> The 5-speed Sturmey is less efficient than the 3-speed in gears 1 and
> 5. Try riding up the same hill on a 3-speed in gear 1 and a 5-speed in
> gear 1. The lower gearing on the 5 gives no real advantage. I was
> sceptical until Andrew Ritchie, the man himself, demonstrated this.
> Now I believe it. And the 5 is very adjustment-sensitive, unlike the
> 3, which lasts forever and ever.
>
> On a 5-speed, I'd go for a 14-tooth sprocket, which gives about 8%
> lower gearing. But, please remember to change the shim pack - the 14T
> is thicker than the 13T... The 12% optional lower gearing is certainly
> worth fitting on the 5-speed if you want really low gearing, but I'm
> not sure about the 18% - a front changer is probably a more sensible
> option.
>
> I'm still happiest with a light, efficient 3-speed with standard
> gearing. My clunky old bike still holds the unofficial Brompton speed
> record, set at CycleFest 1996 by Richard Grigsby.
>
> ***
>
> Willi Mindak, Nov 98:
>
> I received an e- mail today from Marketing at SA. This was in reply to
> an e- mail I send over a month ago. It says:
>
> Dear Sir
>
> The only information I have on this type relates to the 5 speed hub,
> the information is as follows:-
>
> Efficiency
>
> Gear Ratios Efficiency
> Super Low 0.667 89%
> Low 0.789 93%
> Normal 1.00 96%
> High 1.266 94%
> Super High 1.5 88%
>
> Efficiency Test Conditions
>
> Motor Torque Arm balance weight = 2.2Kg
> Motor Speed = 64 RPM
> No. of chainwheel teeth = 46
> No. of Sprocket teeth = 18
>
> I hope this information assists you.
> Yours faithfully
> Trevor Wilkinson
> Marketing Executive
>
> No surprises here. Legend had it that 1st and 5th gear were a bit
> harder to work. Third gear is best with no internal ratio; I take it
> the 4% are just bearing/ chain losses. I also asked for the 3 speed
> values, but no joy. Anyway, these values are in the expected range.
> They are actually better than I thought.
>
> ***
>
> Why is highest and lowest gear in a 5 speed less efficient than
> highest and lowest in a 3 speed?
>
> Stein Somers, Oct 1998:
>
> My guess: in the extremer gears, the planets in the cage roll on a
> bigger central fixed cog, hence they are smaller in diameter and make
> more rounds per minute. Both factors increase the friction at their
> (simple) bearings. Maybe on top more than three planets are needed to
> cope with the driving forces because the teeth on a smaller planet
> make less firm contact with the central cog.
>
> Come to think of it, the basic planetary system can only reach a 2:1
> drive ratio using infinitely small planets. That's a 400% gear ratio,
> low to high gear. (SA-3 has 178%, SA-5 has 225%). So how does the
> illustrious Rohloff hub obtain more than 500%??
>
> Carsten Thies, Jan 2003:
>
> It has two identical planetary gears in line, giving 7 gears*, plus an
> additional step-down planetary gear for the lower 7 gears.
> * it's not 3x3=9 gears because step-up step-down or vice versa would
> give the same as direct gear.
> Custfold, Oct 1998:
>
> The reason for the extreme high/extreme low being accessed by pulling
> the second lever should give a clue - the old SA5 system used a second
> cable to pull the dog over on the LHS of the unit and engage a step-up
> ratio in the drive chain - otherwise the middle 3 were direct into the
> gear cage. This in turn means a bigger slot in the axle and extra
> little piece to slide in it for all 5 speed hubs. The Sprinter merely
> uses a longer pull stroke to operate a 2-stage little bit in a slot
> from 1 cable.
>
> ***
>
> Everything above is from:
> http://stein.dommel.be/brompton/cha...bGearEfficiency


From Somers above "Maybe on top more than three planets are needed "

S5 and AW each have four planet gears (Brit: pinions), not three.

p.s. SW have three, but SW of course 'Seldom Work';AWs 'Always Work'!

p.p.s Yes I know it's 'Type A, Wide Range' but the mnemonic is cute.
--
Andrew Muzi
<www.yellowjersey.org/>
Open every day since 1 April, 1971
** Posted from http://www.teranews.com **

Modern incarnations have triple planet sets, not quads. I'm looking at the internals of a current production 5 speed right now.
Dan Burkhart
www.boomerbicycle.ca
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Old 25-05.-2008, 06:14 PM   #21
James Thomson
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Default Re: Swapping internals in S-A hub?

"Frank Krygowski" <frkrygow@gmail.com> a écrit:

> Hmm. Not much meaningful discussion, though, from what I
> can see. Just two people disagreeing, with no relevant data.


Without wanting to appear conceited, there's a distinction to be made
between one participant who's familiar with only the myth, another who knows
the myth and uses the hubs in question, and others participants who aren't
familiar with the myth, the hubs, or the context.

Anyone who's familiar with these hubs knows that:

bottom gear is inefficient

and

bottom gear is not so inefficient as not to be useful.

The difficulty is trying to convey a sense of the problems with this
discussion to an audience that's broadly unfamiliar with hub gears in
general (hub gears never having had the popularity in North America that
they once had in Britain), and these hubs in particular.

Imagine if a rumour was in circulation that an S5 hub will play "God Save
the Queen" if shifted from middle to bottom gear without passing through
second. Someone familiar with the hubs might say it was nonsense - but
without proof, the rumour persists. Someone Googles and finds that some hubs
are said to emit noise in certain gears (a Rohloff plays "Im wunderschönen
Monat Mai" if shifted from eighth into seventh under load) so it's certainly
not impossible that a Sturmey plays "God Save the Queen" in certain gears.
Someone else says that he rode the hub in question fifteen years ago and
remembers distinctly that it made a noise, but it sounded more like "Rule
Britannia". Still, it was fifteen years ago. Someone postulates that a batch
of the hubs slipped through that played "Rule Britannia", which would
explain this exception to the well-known truth that all of these hubs play
"God Save the Queen".

For what it's worth, *everybody* knows that an S5/2 actually sings "Knees
Up, Mother Brown" to the tune of "Jerusalem". But only the batch with a blue
plastic oiler cap.

James Thomson


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Old 25-05.-2008, 11:33 PM   #22
Tim McNamara
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Default Re: Swapping internals in S-A hub?

In article <48392e91$0$901$ba4acef3@news.orange.fr>,
"James Thomson" <yosnappyj@hotmail.com> wrote:

> "Frank Krygowski" <frkrygow@gmail.com> a écrit:
>
> > Hmm. Not much meaningful discussion, though, from what I can see.
> > Just two people disagreeing, with no relevant data.

>
> Without wanting to appear conceited, there's a distinction to be made
> between one participant who's familiar with only the myth, another
> who knows the myth and uses the hubs in question, and others
> participants who aren't familiar with the myth, the hubs, or the
> context.
>
> Anyone who's familiar with these hubs knows that:
>
> bottom gear is inefficient
>
> and
>
> bottom gear is not so inefficient as not to be useful.


S-A's own numbers, as published earlier in the thread, show a steep drop
in efficiency in gears 1 and 5. Let's not forget that we do have some
facts to go on in this discussion. We should also mention that while
hub gears fall below the vaunted "98% efficiency" claimed for derailleur
systems, that latter number is achieved with optimum conditions- clean
drivetrain, centered chainline, fairly large cogs, etc. As cogs get
smaller, efficiency drops significantly (according to Berto's published
measurements in _The Dancing Chain_) and can easily be no better than a
hub geared system.

> The difficulty is trying to convey a sense of the problems with this
> discussion to an audience that's broadly unfamiliar with hub gears in
> general (hub gears never having had the popularity in North America
> that they once had in Britain), and these hubs in particular.


Hub gears were the dominant form of variable gearing in the US from WWII
until about the mid 1960s, when Schwinn began to have success in
marketing derailleur geared bikes. Youngsters under 30 might never have
ridden a bike with hub gears, but Frank and I and Jobst and a number of
other participants in this group are older than that. I still have a
bike with a three speed hub, which I ride frequently, and know a few
dozen people who ride bikes with hub gears frequently. They are not
really rara avis, after all, even if not so common. My friend Jim's
bike shop, which caters to bike commuters and the like rather than
racers, sells a fair number of modern new bikes (Breezer) with hub gears
annually.

The hub gear situation in Britain seems to be not radically different.
Derailleurs appear to have taken over there even earlier than in the US.
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Old 26-05.-2008, 12:38 AM   #23
Frank Krygowski
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Default Re: Swapping internals in S-A hub?

On May 24, 6:47 pm, Tim McNamara <tim...@bitstream.net> wrote:
> In article
> <0ee921d9-7339-4279-b1af-dac25d4bc...@j22g2000hsf.googlegroups.com>,
> Frank Krygowski <frkry...@gmail.com> wrote:
>
>
>
> > On May 24, 1:59 am, "James Thomson" <yosnap...@hotmail.com> wrote:
> > > "Frank Krygowski" <frkry...@gmail.com> a écrit:

>
> > > > I thought I read that the lowest gear of old S-A five speeds was
> > > > extremely inefficient. IOW, that shifting to low didn't really
> > > > reduce your workload significantly, but just gave you less speed.

>
> > > That's an old myth. There's some relevant discussion in this
> > > thread:

>
> > >http://groups.google.fr/group/rec.b...e_thread/thread
> > > /...

>
> > > James Thomson

>
> > Hmm. Not much meaningful discussion, though, from what I can see.
> > Just two people disagreeing, with no relevant data.

>
> > It would be nice to see some test data on the S-A 5 speed.

>
> In case your news server missed it, someone posted information they got
> from S-A about the efficiencies of the S-A 5 speed in the various gears.
> There was a pretty big drop in efficiency in gears 1 and 5. It should
> just a few posts back up the thread.


Ah, yes. That wasn't the news server (GG); that was my fault.
Thanks.

- Frank Krygowski
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Old 26-05.-2008, 12:45 AM   #24
Frank Krygowski
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Default Re: Swapping internals in S-A hub?

On May 25, 5:14 am, "James Thomson" <yosnap...@hotmail.com> wrote:
> "Frank Krygowski" <frkry...@gmail.com> a écrit:
>
> > Hmm. Not much meaningful discussion, though, from what I
> > can see. Just two people disagreeing, with no relevant data.

>
> Without wanting to appear conceited, there's a distinction to be made
> between one participant who's familiar with only the myth, another who knows
> the myth and uses the hubs in question, and others participants who aren't
> familiar with the myth, the hubs, or the context.
>
> Anyone who's familiar with these hubs knows that:
>
> bottom gear is inefficient
>
> and
>
> bottom gear is not so inefficient as not to be useful.


James, pardon me, but you're really saying "I know I'm right and
others are wrong." Data trumps self confidence. I thank Carl for (as
usual) searching out actual data.

I'll also note, the only 5 speed S-A I've ever ridden (that old
Dunelt) did have shifting problems. I could give even more detail,
but suffice to say I was never satisfied with the reliability of its
shifting. So my impressions could be clouded by a bad sample.

- Frank Krygowski
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Old 28-05.-2008, 04:51 AM   #25
James Thomson
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Default Re: Swapping internals in S-A hub?

"Frank Krygowski" <frkrygow@gmail.com> a écrit:

> > > Hmm. Not much meaningful discussion, though, from what I
> > > can see. Just two people disagreeing, with no relevant data.


> James, pardon me, but you're really saying "I know I'm right
> and others are wrong." Data trumps self confidence.


Data's nice, but in the absence of relevant data (as in the previous
thread), experience and inexperience aren't equivalent. I stand by my point.

James Thomson


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Old 28-05.-2008, 08:31 AM   #26
Tim McNamara
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Default Re: Swapping internals in S-A hub?

In article <483c6654$0$874$ba4acef3@news.orange.fr>,
"James Thomson" <yosnappyj@hotmail.com> wrote:

> "Frank Krygowski" <frkrygow@gmail.com> a écrit:
>
> > > > Hmm. Not much meaningful discussion, though, from what I can
> > > > see. Just two people disagreeing, with no relevant data.

>
> > James, pardon me, but you're really saying "I know I'm right and
> > others are wrong." Data trumps self confidence.

>
> Data's nice, but in the absence of relevant data (as in the previous
> thread), experience and inexperience aren't equivalent. I stand by my
> point.


So, to sum up, you know what you know and don't want to be bothered with
facts. Okee-dokee, I won't bother you again.
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Old 02-06.-2008, 02:55 AM   #27
James Thomson
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Default Re: Swapping internals in S-A hub?

"A Muzi" <am@yellowjersey.org> a écrit:

> the S-5 was a minor rework of the long-produced and popular
> FW gear train, so it wasn't, in a design sense, a totally new leap
> for Sturmey Archer. Twenty years of FW by 1966.
>
> There's no difference in the low gear of an FW or an S-5, the
> same parts being used in both.


Thanks Andrew, I'm aware of that - I rode FWs for quite some time before my
first five-speed, and still own a few, the oldest being a 1948. The
interesting thing is that you never hear this myth in relation to the FW
which, as you say, is mechanically identical except for the gear selector.

> p.s. I'd take a trigger shifted FW, FG, FB 4 speed over an
> S-5 with factory SA five speed controls any day.


So would I, but I prefer a double-trigger S5/2.

James Thomson


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Old 02-06.-2008, 11:17 AM   #28
Dan Burkhart
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Default Re: Swapping internals in S-A hub?

Quote:
Originally Posted by James Thomson
"A Muzi" <am@yellowjersey.org> a écrit:

> the S-5 was a minor rework of the long-produced and popular
> FW gear train, so it wasn't, in a design sense, a totally new leap
> for Sturmey Archer. Twenty years of FW by 1966.
>
> There's no difference in the low gear of an FW or an S-5, the
> same parts being used in both.


Thanks Andrew, I'm aware of that - I rode FWs for quite some time before my
first five-speed, and still own a few, the oldest being a 1948. The
interesting thing is that you never hear this myth in relation to the FW
which, as you say, is mechanically identical except for the gear selector.

> p.s. I'd take a trigger shifted FW, FG, FB 4 speed over an
> S-5 with factory SA five speed controls any day.


So would I, but I prefer a double-trigger S5/2.

James Thomson

Sturmey Archer has recently come out with very nice "rapid fire" style thumb shifters for 3 and 5 speed hubs. I have one of the 5 speed ones, but I haven't tried it out yet.
Dan Burkhart
www.boomerbicycle.ca
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Old 02-06.-2008, 12:36 PM   #29
jobst.brandt@stanfordalumni.org
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Default Re: Swapping internals in S-A hub?

Dan Burkhart wrote:

>>> the S-5 was a minor rework of the long-produced and popular FW
>>> gear train, so it wasn't, in a design sense, a totally new leap
>>> for Sturmey Archer. Twenty years of FW by 1966.


>>> There's no difference in the low gear of an FW or an S-5, the same
>>> parts being used in both.


>> Thanks Andrew, I'm aware of that - I rode FWs for quite some time
>> before my first five-speed, and still own a few, the oldest being a
>> 1948. The interesting thing is that you never hear this myth in
>> relation to the FW which, as you say, is mechanically identical
>> except for the gear selector.


>>> p.s. I'd take a trigger shifted FW, FG, FB 4 speed over an S-5
>>> with factory SA five speed controls any day.


>> So would I, but I prefer a double-trigger S5/2.


> Sturmey Archer has recently come out with very nice "rapid fire"
> style thumb shifters for 3 and 5 speed hubs. I have one of the 5
> speed ones, but I haven't tried it out yet.


Looking at the Sturmey Archer pages, I am disappointed to see they
never change, apparently because they believe they have the ultimate
hubs. The flanges are 2mm thick, a feature that in the aluminum hubs
causes large spoke hole deformation and on both steel and aluminum hub
(shells) causes spoke failure, the elbows of spokes being designed for
3mm flanges.

http://www.sturmey-archer.com/hubs_5spd_S5_A.php

My son's S5 hub has 3mm flanges because Tom Ritchey machined one from
aluminum bar stock for me. I am not amused. They never fixed the AW
3-speed hub to not pop out of top gear under continuous load.

Jobst Brandt
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Old 02-06.-2008, 01:30 PM   #30
James Thomson
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Default Re: Swapping internals in S-A hub?

<jobst.brandt@stanfordalumni.org> a écrit:

> Looking at the Sturmey Archer pages, I am disappointed to see they
> never change, apparently because they believe they have the ultimate
> hubs. The flanges are 2mm thick, a feature that in the aluminum hubs
> causes large spoke hole deformation and on both steel and aluminum
> hub (shells) causes spoke failure, the elbows of spokes being designed
> for 3mm flanges.


I'm not sure where you found that information, but I have a modern
(Taiwanese production) X-RF5 aluminium shell here, and the flanges are 3mm
thick at the spoke holes. 1980s aluminium-shelled 3- and 5-speeds also have
3mm flanges. The 1940s and '50s alloy-shelled hubs did have thin, fragile
flanges.

James Thomson


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